| Start by marking
the coping with chalk or soapstone at 1-foot intervals. For
skatepark construction, use number three (3/8-inch) rebar set
on one foot centers. There will be a maximum of 12 inches
from the center of one piece of rebar to the center of the
next piece in all directions. Number three rebar is very
malleable. Start by lightly bending some pieces of rebar and
welding them vertically to the back of the coping at the
marked locations. Do not allow the rebar to stick up above
the coping or it will poke out of the concrete when the deck
is poured. Be aware that rebar is made from recycled steel
that does not provide for the strongest weld and also has a
tendency to rust quickly. Prepare the coping and the rebar as
per any welding operation by cleaning the material down to
bare metal. Continue to attach vertical rebar until the
entire bowl is finished. It is unlikely that one piece of
rebar will complete a span from one side of any obstacle to
the other. In that case tie on additional sections of rebar
until each vertical piece of rebar goes across to connect with
another piece on the opposite side. Any two pieces of rebar
being tied together must overlap by 30 times the diameter of
the rebar or approximately 16 inches.
Tie the rebar with
standard tie wire or use any other commercially available
tying system designed for that purpose such as quick ties.
The quick tie system consists of pre-cut wires with loops at
each end. The wire is wrapped around the pieces of rebar to
be tied together and a tool consisting of a small hook that
swivels at the end of a wooden handle is placed within the
loops and twisted, tightening the wire. This is the quickest
and most efficient method of tying rebar and is the easiest
for unskilled volunteers to learn to use correctly.
Starting at the coping,
tie pieces of rebar horizontally to the vertical rebar that is
already in place. Remember to place it on one-foot centers.
Anywhere that the rebar overlaps must be tied as well.
Anytime you need to continue a horizontal or vertical run the
two sticks of rebar must overlap by at least 16 inches.
It is easiest to make some measuring guides
one foot in length out of scrap rebar so that everyone can
have one to use. Rebar can be cut with a hacksaw, but this is
slow going. For a large job like a skatepark, use a rebar
cutter. They can be rented by the day or week at most
equipment rental locations. Always leave a 2 inch space
between the rebar and the inside edges of all forms. Before
pouring concrete raise the rebar 2 inches above the ground
with rocks or pieces of broken concrete block so that the
rebar will be in the center of the finished slab. Make sure
measurements are accurate and that everything is tied up
well. It is more than likely that an inspector from the city
will be by to examine your work before pouring and he or she
will check ties.

RETURN TO CONTENTS
|